Category: Bulk Materials Handling

The modern industrial units rely heavily on an efficient flow of electricity for their production and management operations. Complex distribution systems are used for the transmission of heat from the power plant to industries. Are you thinking of building or scale up the electrical system in an industrial plant? If yes, read on this article as it provides you a step-by-step guide for designing an industrial electrical system.

The primary goal of building an industrial plant electrical system is to have an energy-efficient system, continuity, safety and selection of commercial equipment in compliance with codes. Steps listed below will help in reducing possible system design delays, equipment selection and more. The final equipment cost is determined after the completion of the detailed engineering design process.

The following main steps need to be performed in the design of an industrial electrical system.

Electrical Load Determination

The electrical design engineer receives information on the size and type of electrical energy consumed loads from mechanical and process engineers. It helps to reserve the necessary power for dedicated equipment.

• Determine motors that drive pumps, compressors, air coolers, and more.
• Electrical heaters for heating applications of different products
• Heat tracing to keep liquids and fluids at desired temperature level and protect against freezing
• Essential lighting components
• Socket outlet and HVAC loads

Power Supply

It is necessary to describe the electrical energy demand needs for the loads mentioned above. The general aspects of power points into the industrial plant to the utilization points are determined in this phase.

Generated Power

The electrical energy requirement is generally produced from one or more than one generator without connecting it to a public utility system.

Import Power

In import power configuration, all the energy requirements of the industrial plant are supplied from electric utilities through incoming power lines with sufficient capacity to carry the peak load. The main functionality to consider for electrical system design are reliability, line voltage and the number of feeder connection to the industrial plant.

Combined Generated and Import Power

Generators are operated in parallel along with external utility sources to increase the power flow of electrical loads. Despite the general or partial failure in one of the power sources, generators or utilities continue to supply the electricity demand of industrial plants without shutting down.

Emergency Power Supply

During general or partial electrical failures, uninterruptable power sources – AC or DC or both are supplied to meet the energy demand of critical equipment.

Electrical Distribution System

The primary or secondary system arrangement is governed by factors including service continuity, efficiency, operating costs, flexibility, and investment cost. There are two significant distributions based on the connection of the primary supply circuit to the power sources – radial and loop system.

• Radial System: It is the simplest and most widely used system to operate and troubleshoot in industrial plants
• Ring distributing system: The ring network of distributors is fed by more than one feeder. So, if one feeder is under fault, the ring distributor remains still energized by other feeders connected to it.

Selection of Equipment

The electrical components used in the electric power system of an industrial plant can be grouped as follows:

1. The equipment used for transmission of electrical energy from generator or external utility sources to the loads
2. The equipment used for safety, reliability, flexibility, efficiency and continuity in the plant’s operations by converting electrical energy into some other form of energy such as mechanical energy, heat energy, and more

Also, there are various sub electrical systems necessary for safe plant operations such as grounding, lightning and more.

However, the industrial electrical system’s design requires continuous and comprehensive analysis to evaluate performance, competency, suitability and strength of the chosen electrical system and components.

Conclusion

The tips mentioned above would help you successfully design an industrial plant electrical system and select equipment. Also, the use of computer-based system design modeling techniques aids to meetelectrical system designrequirements depending on the electrical system size.

Submitted by: Cooper Miller

For any sanding or polishing jobs that require an excellent finish, on almost any surface, an orbital air sander is the tool that you need. Orbital sanders have quickly become the tool of choice for anyone wanting to either prepare a surface for painting, or alternatively, to get a superb finish afterwards.

An orbital air sander is a flexible and easy to use air tool, which is considered essential for professional auto body repair jobs, and is also the kind of equipment that every hobbyist will want to have in their toolkit in order to ensure that they can do a great job.

An orbital air sander features a sanding pad that moves in a random manner around a specific center point. It is this random movement that is the key to the success of the air tool. Rather than with traditional sanding devices such as a belt sander, where the tool leaves a mark on the surface and can lead to an uneven finish, with a random orbital air sander, the finish is even over a much wider area, meaning that the finish that you can expect is much better and smoother.

The combination of a circular and random action of the sanding disc on an orbital air sander means that it is able to sand in any direction, cover a larger area relatively quickly, and avoid concentrating too much sanding action on one area. This means that the finish will be more even than with a belt sander or even old style orbital devices that did not have a random aspect to their movement.

You can add different sanding discs to an orbital air sander to ensure that it is properly set up for a huge variety of different jobs. From heavy duty sanding paper for tough jobs through to buffing cloths in order to get a final polished finish at the end of the job. With most orbital air sanders, changing the disc takes just a few seconds, allowing you to get a variety of jobs done a lot quicker.

Perhaps the most immediately obvious application that an orbital air sander can be used for is in preparing an area of auto body for painting. You would start off with a fairly rough grade of abrasive paper in order to strip back the paint and leave bare metal. Within a couple of seconds, it is possible to change to a finer abrasive in order to smooth the metal out and get it ready for paint. After each coat of paint, an even finer abrasive can be used in order to get a great finish, before the disc on the orbital air sander is changed for the final time and replaced with a buffing cloth to get the perfect finish.

Pretty much every power tool manufacturer produces their own version of the orbital air sander, and they range in price from basic inexpensive models that are useful for anyone wanting to do small jobs around the house right up to high quality professional air tools that are designed for the professional auto body shop, and will provide reliable service for years.

About the Author: Cooper has been in the construction equipment and industrial sales business for over 10 years. He owns and operates Red Hill Supply to better serve the automotive and industrial industries. –

Orbital Air Sanders

Source:

isnare.com

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